顾汉洋, 肖瑶, 丛腾龙, 郭辉, 傅俊森, 蔡孟珂, 宋去非. 螺旋金属燃料多物理耦合分析方法与概念设计研究[J]. 原子能科学技术, 2024, 58(1): 1-13. DOI: 10.7538/yzk.2023.youxian.0839
引用本文: 顾汉洋, 肖瑶, 丛腾龙, 郭辉, 傅俊森, 蔡孟珂, 宋去非. 螺旋金属燃料多物理耦合分析方法与概念设计研究[J]. 原子能科学技术, 2024, 58(1): 1-13. DOI: 10.7538/yzk.2023.youxian.0839
GU Hanyang, XIAO Yao, CONG Tenglong, GUO Hui, FU Junsen, CAI Mengke, SONG Qufei. Multi-physics Analysis Method and Conceptual Design of Helically Metallic Fuel[J]. Atomic Energy Science and Technology, 2024, 58(1): 1-13. DOI: 10.7538/yzk.2023.youxian.0839
Citation: GU Hanyang, XIAO Yao, CONG Tenglong, GUO Hui, FU Junsen, CAI Mengke, SONG Qufei. Multi-physics Analysis Method and Conceptual Design of Helically Metallic Fuel[J]. Atomic Energy Science and Technology, 2024, 58(1): 1-13. DOI: 10.7538/yzk.2023.youxian.0839

螺旋金属燃料多物理耦合分析方法与概念设计研究

Multi-physics Analysis Method and Conceptual Design of Helically Metallic Fuel

  • 摘要: 螺旋金属燃料具有导热系数高、导热路径短、强制旋流交混的特点,可实现更高的堆芯功率密度,进而减小堆芯体积,提高反应堆的安全性和经济性。本文介绍了上海交通大学反应堆热工水力实验室建立的螺旋金属燃料热工水力、中子物理、力学特性分析方法及多物理耦合分析框架。在热工水力方面,基于自研仪器实现了交混及沸腾临界行为精细化测量,建立了三维及精细化子通道分析方法;在中子物理方面,建立了适用于特殊能谱、复杂几何的截面及稳瞬态中子物理特性的分析方法;在力学方面,基于分子动力学方法建立了U-Zr合金燃料基础热物性模型,并开展了辐照条件下螺旋棒宏观力学特性研究。基于热工-物理-力学多物理分析和优化,提出了螺旋金属燃料组件及堆芯设计,具有无硼化、堆芯功率密度高、体积小、换料周期长的特点。

     

    Abstract: The helically metallic fuel is promising to improve the power density and safety margin of reactors core by its advantages of high thermal conductivity, large heat transfer area-to-volume ratio and continual inter-channel mixing. However, helical geometry and metallic U-Zr fuel will introduce challenges in the analysis of neutron physics, thermohydraulics and mechanics performance. Thus, in the current work, the analysis methods were developed for the characteristics of helically metallic fuel in neutron physics, thermohydraulics, mechanics and multi-physics coupling. For neutron physics, a 3D continuous-energy Monte Carlo method was employed to address the complex geometries and the complex intermediate neutron energy spectrum and generate few-group cross-sections. In core calculations, the 3D method of characteristics (MOC) with high geometric flexibility, accuracy and convergence was utilized. This method has been verified in 3D calculations of helically metallic fuel core. The results demonstrate that both cross-section generation and core calculation have achieved high accuracy and effectively improved computational efficiency. For thermohydraulics, the experimental technique including visual measurement and wire mesh sensor were used to measure the mixing characteristics of single and two-phase flow in helically metallic fuel rod bundle. CFD and subchannel analysis codes were developed to predict the boiling and critical heat flux. The inter-channel mixing was dominated by the flow sweeping mixing, while the turbulent mixing was insignificant. The vapor phase crowded at the elbow of the rods, where the boiling crisis was triggered. For mechanics, the molecular dynamics method was employed to predict the fundamental thermal-mechanical properties. The correlations were proposed for the thermal conductivity and elasticity modulus of U-Zr alloy under irradiation conditions with pores. The finite element tool Abaqus was used to analysis the thermal-mechanical performance of helically metallic fuel rod bundle. The maximum stress was found at the blade tips where adjacent rods contact with each other. The maximum stress varied from 326.7 MPa under fresh condition to about 313.3 MPa at 14.1% FEMA because of creep, which was far lower than the failure strength of the rod. The structure integrity can be ensured during the full life cycle. Based on the individual analysis method, the multi-physics coupling framework combining the neutron physics, thermohydraulics and mechanics was developed for the design and performance evaluation of the fuel assembly and reactor core with helically metallic fuel rods. Based on this multi-physics analysis tool, a novel boron-free small modular pressurized water reactor NETH-HCF175M design using helical-cruciform metal fuel was proposed. The core can achieve a cycle length of about 1 360 EFPD as the reactivity of the core is completely controlled by burnable absorbers and control rods.

     

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