齿辊式饲草作物调制试验台设计与试验
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国家重点研发计划项目(2016YFD0701701-01)


Design and Experiment of Toothed Roller Forage Crop Conditioning Test Bench
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    摘要:

    为研究青饲料收获机调制部件工作参数对饲草作物调制性能的影响,设计了一种调制辊间隙可调的齿辊式饲草作物调制试验台。试验台主要由调制辊、间隙调节机构、调制辊快速更换机构及测控系统等组成,通过测控系统可实时采集固定辊与传动轴之间的扭矩、转速等信息,进而得到试验台能耗。为检验试验台的工作性能,以青贮玉米为试验对象,以固定辊转速、调制辊单位工作长度喂入量和调制辊间隙为试验因素,以单位能耗、茎秆破节率和籽粒破碎率为目标参数,采用Box-Behnken试验方法进行三因素三水平响应面试验,通过分析分别建立了目标值与试验因素的二次回归模型,得到试验条件下调制最优工作参数组合为固定辊转速1157r/min、调制辊单位工作长度喂入量10.84kg/(m〖DK〗·s)、调制辊间隙2.6mm,目标值最优解为单位能耗2347.44J/kg、茎秆破节率95.66%、籽粒破碎率95.19%。利用青贮玉米进行了验证试验,结果表明,在最优工作参数组合条件下,单位能耗、茎秆破节率、籽粒破碎率分别为2377.53J/kg、95.62%、95.02%,与理论优化值相对误差均小于1%。本研究可为饲草作物调制机械的设计及工作参数的选择提供数据参考与技术支持。

    Abstract:

    In order to study the influence of various factors on the forage crops conditioning performance and improve the quality of forage crops after harvest, a toothed roller conditioning test bench with adjustable space between conditioning rollers was designed. The test bench was mainly composed of conditioning roller, gap adjusting mechanism, quick changing mechanism of conditioning roller and measurement and control system, etc. The measurement and control system can collect the torque and speed information between the fixed roller and the transmission shaft in real time, and then calculate the energy consumption of the test bed. In order to test the performance of the conditioning test bench, taking the rotate speed of the fixed roller, the feeding rate of the per unit working length of the conditioning rollers and the gap of the conditioning rollers as the experimental factors, the unit energy consumption, the stem breakage rate and the grain breakage rate as the target values, a three-factor three-level response surface test with the Box-Behnken test method was carried out using forage crops. By the analysis of the test data, the quadratic regression models of the unit energy consumption, the stem breakage rate and the grain breakage rate were established, respectively, the optimal solution of the working parameters of the forage crops conditioning test bench were achieved, that was, the rotate speed of the fixed roller was 1157r/min, and the feeding rate of the per unit working length of the conditioning rollers was 10.84kg/(m〖DK〗·s), and the gap of conditioning rollers was 2.6mm. Meanwhile, the optimal solutions of the conditioning qualities of the forage crops under the optimal working parameters conditions were achieved, respectively, that was, the unit energy consumption was 2347.44J/kg, the stem breakage rate was 95.66%, and the grain breakage rate was 95.19%. Subsequently, the working parameters of the forage crops conditioning test bench were set as the optimal solution parameters of the models listed above, the confirmation tests with the forage crops were carried out. The results showed that the measurement values of the conditioning quality parameters of the forage crops under the optimal working parameters conditions were consistent with the optimization results, that was, the unit energy consumption, the stem breakage rate and the grain breakage rate of the forage crops were respectively 2377.53J/kg, 95.62% and 95.02%, the relative errors between the solution optimization values of the models and the measured values of the confirmation tests were less than 1%. The research results provided data reference and technical support for the design of forage crop conditioning machinery and the selection of working parameters.

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李法德,邢书仑,田富洋,闫银发,王瑾,宋占华.齿辊式饲草作物调制试验台设计与试验[J].农业机械学报,2021,52(6):136-147. LI Fade, XING Shulun, TIAN Fuyang, YAN Yinfa, WANG Jin, SONG Zhanhua. Design and Experiment of Toothed Roller Forage Crop Conditioning Test Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):136-147.

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  • 收稿日期:2021-03-02
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  • 在线发布日期: 2021-06-10
  • 出版日期: 2021-06-10