机械工程学报 ›› 2021, Vol. 57 ›› Issue (16): 306-328.doi: 10.3901/JME.2021.16.306
• 特邀专刊:先进设计制造技术前沿:重要装备的可靠性保障 • 上一篇 下一篇
蒋文春1,2, 罗云1, 万娱1, 金强1, 张显程3, 涂善东3
收稿日期:
2020-09-03
修回日期:
2020-12-23
出版日期:
2021-08-20
发布日期:
2021-11-16
通讯作者:
罗云(通信作者),男,1990年出生,博士,副教授,硕士研究生导师。主要研究方向为残余应力计算、调控及高温蠕变。E-mail:luoyun@upc.edu.cn
作者简介:
蒋文春,男,1980年出生,博士,教授,博士研究生导师。主要研究方向为能源与化工装备安全及结构完整性。E-mail:jiangwenchun@upc.edu.cn
基金资助:
JIANG Wenchun1,2, LUO Yun1, WAN Yu1, JIN Qiang1, ZHANG Xiancheng3, TU Shantung3
Received:
2020-09-03
Revised:
2020-12-23
Online:
2021-08-20
Published:
2021-11-16
摘要: 随着全球能源结构调整及能源利用效率的提高,石化、核电等承压设备日益朝着大型化方向发展,焊接作为一种传统连接工艺,依然是大型承压设备制造的关键技术。然而,焊接不可避免带来残余应力,是引发应力腐蚀、疲劳、断裂等失效的主要原因之一,对承压设备结构完整性及安全服役产生重要影响。因此,有效调控焊接残余应力是保障大型承压设备结构完整性的关键。而焊接残余应力作为一种“看不见、摸不着”的天生缺陷,其精准的计算方法和可靠的测试手段亦是实现其科学有效调控的基础。基于国内外研究成果以及笔者研究团队的研究工作,系统总结了近半个世纪以来在焊接残余应力计算、测试及调控等方面所取得的研究进展,分析工艺、材料与结构仿真三位一体的焊接残余应力集成计算方法研究现状,详细梳理各类焊接残余应力测试方法,总结其优缺点,而后对残余应力调控方法进行分类阐述,重点阐述了最近新出现的残余应力调控方法,并展望发展趋势。
中图分类号:
蒋文春, 罗云, 万娱, 金强, 张显程, 涂善东. 焊接残余应力计算、测试与调控的研究进展[J]. 机械工程学报, 2021, 57(16): 306-328.
JIANG Wenchun, LUO Yun, WAN Yu, JIN Qiang, ZHANG Xiancheng, TU Shantung. Research Progress on the Calculation, Measurement and Control of Welding Residual Stress[J]. Journal of Mechanical Engineering, 2021, 57(16): 306-328.
[1] 蒋文春,涂善东,孙光爱. 焊接残余应力的中子衍射测试技术、计算与调控[M]. 北京:科学出版社,2019. JIANG Wenchun,TU Shantung,SUN Guangai. Neutron diffraction measurement,computation and control of welding residual stress[M]. Beijing:Science Press,2019. [2] Mahur B P,Bhardwaj Y,Bansal V. Review on finite element analysis for estimation of residual stresses in welded structures[J]. Materials Today:Proceedings,2017,4(9):10230-10234. [3] 董永志,胡广泽,晏桂珍,等. CAP1400核电站钢制安全壳焊后热处理[J]. 电焊机,2017,47(8):87-92. DONG Yongzhi,HU Guangze,YAN Guizhen,et al. Post weld heat treatment process of containment vessel for CAP1400 nuclear power plant[J]. Electric Welding Machine,2017,47(8):87-92. [4] Hwang S S. Review of PWSCC and mitigation management strategies of Alloy 600 materials of PWRs[J]. Journal of Nuclear Materials,2013,443(1-3):321-330. [5] 何西扣,刘正东,赵德利,等. 中国核压力容器用钢及其制造技术进展[J]. 中国材料进展,2020,39(7-8):509-518,557. HE Xikou,LIU Zhengdong,ZHAO Deli,et al. Progress on nuclear pressure vessel steels and its manufacturing technology in China[J]. Materials China,2020,39(7-8):509-518,557. [6] 中国共产党中央委员会,中华人民共和国国务院. 中共中央国务院关于开展质量提升行动的指导意见[EB/OL].[2019-09-12]. http://www.gov.cn/zhengce/2017-09/12/content_5224580.htm. Central Committee of the Communist Party of China,State Council of the People's Republic of China. Guiding opinions of the Central Committee of the Communist Party of China and the State Council on carrying out quality improvement actions[EB/OL].[2019-09-12]. http://www.gov.cn/zhengce/2017-09/12/content_5224580.htm. [7] DONG P,SONG S,ZHANG J,et al. On residual stress prescriptions for fitness for service assessment of pipe girth welds[J]. International Journal of Pressure Vessels & Piping,2014,123-124:19-29. [8] 逯世杰,郑乔,张超华,等. 不同有限元软件对Q390钢厚板T型接头焊接残余应力和变形预测精度与计算效率的比较[J]. 机械工程学报,2019,55(6):11-22. LU Shijie,ZHENG Qiao,ZHANG Chaohua,et al. A comparative study on computational accuracy and efficiency of welding residual stress and deformation in a q390 steel thick plate T joint among three kinds of different fem software[J]. Journal of Mechanical Engineering,2019,55(6):11-22. [9] 程久欢,陈俐,于有生. 焊接热源模型的研究进展[J]. 焊接技术,2004,33(1):13-15. CHENG Jiuhuan,CHEN Li,YU Yousheng. Research progress of welding heat source model[J]. Welding Technology,2004,33(1):13-15. [10] PAVELIC V,TANBAKUCHI R,UYEHARA O,et al. Experimental and computed temperature histories in gas tungsten-arc welding of thin plates[J]. Weld Journal,1969,48(7):295-305. [11] Goldak J A,Akhlaghi M. Computational welding mechanics[M]. Berlin:Woodhead Publishing,2005. [12] 沈霜. 不同焊接工艺对SA738Gr.B钢焊接残余应力及变形的影响[D]. 青岛:中国石油大学(华东),2020. SHENG Shuang. Effects of different welding processes on welding residual stress and deformation of SA738Gr.B[D]. Qingdao:China University of Petroleum (East China),2020. [13] 胥国祥,郭庆虎,胡庆贤,等. 中厚板铝合金光纤激光+ MIG复合热源焊残余应力的数值分析[J]. 机械工程学报,2018,54(2):77-83. XU Guoxiang,GUO Qinghu,HU Qingxian,et al. Numerical analysis of welding residual stress in laser+MIG hybrid butt welding of medium-thick aluminum alloy[J]. Journal of Mechanical Engineering,2018,54(2):77-83. [14] DERAKHSHAN E D,YAZDIAN N,CRAFT B,et al. Numerical simulation and experimental validation of residual stress and welding distortion induced by laser-based welding processes of thin structural steel plates in butt joint configuration[J]. Optics & Laser Technology,2018,104:170-182. [15] RONG Y,HUANG Y,XU J,et al. Numerical simulation and experiment analysis of angular distortion and residual stress in hybrid laser-magnetic welding[J]. Journal of Materials Processing Technology,2017,245:270-277. [16] 曾强. 复合板带极堆焊与补焊残余应力及超声冲击调控研究[D]. 青岛:中国石油大学(华东),2020. ZENG Qiang. Study on residual stresses in strip surfacing and repair welding and control by ultrasonic impact treatment in clad plates[D]. Qingdao:China University of Petroleum (East China),2020. [17] SHIM Y,FENG Z,LEE S,et al. Determination of residual stresses in thick-section weldments[J]. Welding Research Supplement,1992,71:305-312. [18] BROWN S B,SONG H. Rezoning and dynamic substructuring techniques in FEM simulations of welding processes[J]. Journal of Engineering for Industry,1993,115(4):415-423. [19] PRASAD N S,NARAYANAN T K S. Finite element analysis of temperature distribution during arc welding using adaptive grid technique[J]. Welding Journal,1996,75(4):123-128. [20] MICHALERIS P,DEBICCARI A. Prediction of welding distortion[J]. Welding Journal,1997,76(4):173-181. [21] 邓德安,清岛详一. 用可变长度热源模拟奥氏体不锈钢多层焊对接接头的焊接残余应力[J]. 金属学报,2010,46(2):195-200. DENG Dean,KIYOSHIMA S. Numerical simulation of welding residual stresses in a multi-pass butt-welded joint of austenitic stainless steel using variable length heat source[J]. Acta Metallurgica Sinica,2010,46(2):195-200. [22] JIANG W,WOO W,WAN Y,et al. Evaluation of through-thickness residual stresses by neutron diffraction and finite-element method in thick weld plates[J]. Journal of Pressure Vessel Technology-Transactions of the ASME,2017,139(3):031401. [23] UEDA Y,YAMAKAWA T. Analysis of thermal elastic-plastic stress and strain during welding by finite element method[J]. Transactions of Japan Welding Society,1971,2(2):90-100. [24] MURÁNSKY O,HAMELIN C J,SMITH M C,et al. The effect of plasticity theory on predicted residual stress fields in numerical weld analyses[J]. Computational Materials Science,2012,54(1):125-134. [25] JIANG W,LUO Y,WANG B Y,et al. Neutron diffraction measurement and numerical simulation to study the effect of repair depth on residual stress in 316l stainless steel repair weld[J]. Journal of Pressure Vessel Technology-Transactions of the ASME,2014,137(4):041406. [26] SMITH M C,BOUCHARD P J,TURSKI M. Accurate prediction of residual stress in stainless steel welds[J]. Computational Materials Science,2012,54(1):1325-1343. [27] INOUE T,TANAKA K. An elastic-plastic stress analysis of quenching when considering a transformation[J]. International Journal of Mechanical Sciences,1975,17(5):361-367. [28] DENIS S,GAUTIER E,SIMON A,et al. Stress-phase-transformation interactions-basic principles,modelling,and calculation of internal stresses[J]. Materials Science and Technology,1985,1(10):805-814. [29] INOUE T,WANG Z. Coupling between stress,temperature,and metallic structures during processes involving phase transformations[J]. Materials Science and Technology,1985,1(10):845-850. [30] COLONNA F,MASSONI E,DENIS S,et al. On thermo-elastic-viscoplastic analysis of cooling processes including phases changes[J]. Journal of Materials Processing Technology,1992,34(1-4):525-532. [31] SONG K J,WEI Y H,DONG Z B,et al. Constitutive model coupled with mechanical effect of volume change and transformation induced plasticity during solid phase transformation for TA15 alloy welding[J]. Applied Mathematical Modelling,2015,39(7):2064-2080. [32] JIANG W,CHEN W,WOO W,et al. Effects of low-temperature transformation and transformation-induced plasticity on weld residual stresses:Numerical study and neutron diffraction measurement[J]. Materials and Design,2018,147:65-79. [33] WANG H,WOO W,KIM D K,et al. Effect of chemical dilution and the number of weld layers on residual stresses in a multi-pass low-transformation-temperature weld[J]. Materials & Design,2018,160:384-394. [34] DENG D,MURAKAWA H. Finite element analysis of temperature field,microstructure and residual stress in multi-pass butt-welded 2.25Cr-1Mo steel pipes[J]. Computational Materials Science,2008,43(4):681-695. [35] DENG D,MURAKAWA H. Influence of transformation induced plasticity on simulated results of welding residual stress in low temperature transformation steel[J]. Computational Materials Science,2013,78:55-62. [36] 邓扬光. 核电用钢SA508-3焊接过程中固态相变规律及残余应力研究[D]. 青岛:中国石油大学(华东),2019. DENG Yangguang. The study on solid phase transformation and residual stress of nuclear power SA508-3 steel during welding[D]. Qingdao:China University of Petroleum (East China),2019. [37] 万娱. 双相不锈钢厚板焊接残余应力的实验研究与数值模拟[D]. 青岛:中国石油大学(华东),2020. WAN Yu. Experimental study and numerical simulation of welding residual stress in duplex stainless steel thick plate[D]. Qingdao:China University of Petroleum (East China),2019. [38] 刘俊䶮,陆皓,陈俊梅. 焊接残余应力的温度-组织-应力耦合分析[J]. 焊接学报,2009,30(2):95-98. LIU Junyan,LU Hao,Chen Junmei. Temperature-structure-stress coupling analysis of welding residual stress[J]. Transactions of the China Welding Institution,2009,30(2):95-98. [39] 孙玉杰,史清宇,臧勇,等. 高强低合金钢焊接过程多物理场耦合数值模拟[J]. 机械工程学报,2019,55(20):168-177. SUN Yujie,SHI Qingyu,ZANG Yong,et al. Numerical simulation of multi-physical coupling of welding process for high strength low alloy steel[J]. Journal of Mechanical Engineering,2019,55(20):168-177. [40] HU M,LI K,CAI Z,et al. A new weld material model used in welding analysis of narrow gap thick-walled welded rotor[J]. Journal of Manufacturing Processes,2018,34:614-624. [41] DENG D,MURAKAWA H,LIANG W. Numerical simulation of welding distortion in large structures[J]. Computer Methods in Applied Mechanics & Engineering,2007,196(45-48):4613-4627. [42] 钱劲,刘澂,张大成,等. 微电子机械系统中的残余应力问题[J]. 机械强度,2001(4):25-33. QIAN Jin,LIU Cheng,ZHANG Dacheng,et al. Problem of residual stress in microelectromechanical systems[J]. Mechanical Strength,2001(4):25-33. [43] 武继盛. 基于轮廓法的焊接纵向残余应力三维分布研究[D]. 哈尔滨:哈尔滨工业大学,2017. WU Jisheng. 3-D map of longitudinal residual stress in welded structures by contour method[D]. Harbin:Harbin Institute of Technology,2017. [44] SHIN S H. FEM analysis of plasticity-induced error on measurement of welding residual stress by the contour method[J]. Journal of Mechanical Science and Technology,2005,19(10):1885-1890. [45] TOPARLI M B,FITZPATRICK M E,GUNGOR S,et al. Improvement of the contour method for measurement of near-surface residual stresses from laser peening[J]. Experimental Mechanics,2013,53(9):1705-1718. [46] AHMAD B,FITZPATRICK M E. Minimization and mitigation of wire EDM cutting errors in the application of the contour method of residual stress measurement[J]. Metallurgical and Materials Transactions A-physical Metallurgy and Materials Science,2016,47(1):301-313. [47] MAHMOUDI A H, PAVIER M J, TRUMAN C E, et al. Accurate Measurement of Highly Triaxial Residual Stresses[C/CD]//The Society of Experimental Mechanics (SEM), Springfield, USA, 2007. [48] WOO W,AN G B,KINGSTON E J,et al. Through-thickness distributions of residual stresses in two extreme heat-input thick welds:A neutron diffraction,contour method and deep hole drilling study[J]. Acta Materialia,2013,61(10):3564-3574. [49] HOSSEINZADEH F,SMITH D J,TRUMAN C E. Measured residual stresses in large steel rolling components[C/CD]//The Iron & Steel Technology Conference and Exposition,Indianapolis,Indiana,USA,2007. [50] LIU C,YANG J,SHI Y,et al. Modelling of residual stresses in a narrow-gap welding of ultra-thick curved steel mockup[J]. Journal of Materials Processing Technology,2018:239-246. [51] 苏礼季,周广涛,刘红生. 盲孔法测LY12铝合金焊接残余应力时应变释放系数的标定及塑性修正[J]. 机械工程材料,2016(4):48-53. SU Liji,ZHOU Guangtao,LIU Hongsheng. Calibration and plastic correction on strain release coefficients in welding residual stress measure[J]. Materials for Mechanical Engineering,2016(4):48-53. [52] 吕国坤,陈黎卿,陈永新,等. 盲孔法测量残余应力试验中塑性修正的插值方法[J]. 热加工工艺,2014,43(9):185-187,190. LÜ Guokun,CHEN Liqing,CHEN Yongxin,et al. Interpolation method in plastic correction in blind hole method for residual stress measurement[J]. Hot Working Technology,2014,43(9):185-187,190. [53] HAGARA M,TREBUŇA F,PASTOR M,et al. Analysis of the aspects of residual stresses quantification performed by 3D DIC combined with standardized hole-drilling method[J]. Measurement,2019:238-256. [54] ZHANG W,JIANG W,ZHAO X,et al. Fatigue life of a dissimilar welded joint considering the weld residual stress:Experimental and finite element simulation[J]. International Journal of Fatigue,2018:182-190. [55] 陈怀宁,林泉洪,陈静,等. 冲击压痕法测量残余应力中的塑性区问题[J]. 焊接学报,2001(5):21-23. CHEN Huanning,LIN Quanhong,CHEN Jing,et al. On plastic zone around an indentation during stress determination by impact indentation method[J]. Transactions of The China Welding Institution,2001(5):21-23. [56] SCHAJER S. Practical residual stress measurement methods[M]. Hoboken:John Wiley & Sons Inc.,2013. [57] 张津,李峰,郑林,等. 2024-T351铝合金搅拌摩擦焊焊件内部残余应力测试[J]. 机械工程学报,2013,49(2):28-34. ZHANG Jin,LI Feng,Zheng Lin,et al. Internal residual stresses in the friction stir weldment of 2024-T351 Al alloy determined by short wavelength X-ray diffraction[J]. Journal of Mechanical Engineering,2013,49(2):28-34. [58] 张杰,付雪松,刘崇远. X射线衍射法测量残余应力的相对误差及不确定度评定[J]. 宇航材料工艺,2018,48(4):71-74. ZHANG Jie,FU Xuesong,LIU Chongyuan. Analysis on relative error and uncertainty of measurement of residual stress with X-ray diffraction[J]. Aerospace Materials & Technology,2018,48(4):71-74. [59] SUZUKI K. Proposal for a direct-method for stress measurement using an X-ray area detector[J]. Ndt & E International,2017,92:104-110. [60] 王曦,胡成江,王剑,等. 强织构铝合金残余应力检测技术研究[J]. 失效分析与预防,2020,15(1):28-34. WANG Xi,HU Chengjiang,WANG Jian,et al. Detection methods of residual stress of aluminum alloy with strong texture[J]. Failure Analysis and Prevention,2020,15(1):28-34. [61] 刘昌奎,李楠,赵文侠,等. 航空材料组织与残余应力评价对中子散射与同步辐射技术的需求[J]. 失效分析与预防,2019,14(2):67-74. LIU Changkui,LI Nan,ZHAO Wenxian,et al. Requirements of microstructure and residual stress evaluation of aeronautical materials for neutron[J]. Failure Analysis and Prevention,2019,14(2):67-74. [62] 苏孺. 基于X射线衍射技术的金属材料受限形变行为研究[D]. 北京:北京理工大学,2015. SU Ru. An X-ray diffraction study of confined deformation behaviors in metallic materials[D]. Beijing:Beijing Institute of Technology,2015. [63] 韩月林,祁俊峰,蔡泉,等. 基于同步辐射衍射技术的5A06铝合金焊接残余应力的测量研究[J]. 稀有金属材料与工程,2019,48(1):205-212. HAN Yuelin,QI Junfeng,CAI Quan,et al. Research on measurement of residual stress of welded 5a06 aluminum alloy based on synchrotron radiation diffraction technology[J]. Rare Metal Materials and Engineering,2019,48(1):205-212. [64] MURÁNSKY O,SMITH M C,BENDEICH P J,et al. Comprehensive numerical analysis of a three-pass bead-in-slot weld and its critical validation using neutron and synchrotron diffraction residual stress measurements[J]. International Journal of Solids & Structures,2012,49(9):1045-1062. [65] 张昌盛,彭梅,孙光爱. 中子散射:理解工程材料的必要工具[J]. 物理,2015,44(3):169-178. ZHANG Changsheng,PENG Mei,SUN Guangai. Neutron scattering:a necessary tool for understanding engineering materials[J]. Physics,2015,44(3):169-178. [66] ALIPOORAMIRABAD H,PARADOWSKA A,GHOMASHCHI R,et al. Quantification of residual stresses in multi-pass welds using neutron diffraction[J]. Journal of Materials Processing Technology,2015,226:40-49. [67] SMITH M,LEVESQUE J B,BICHLER L,et al. Residual stress analysis in linear friction welded in-service Inconel 718 superalloy via neutron diffraction and contour method approaches[J]. Materials Science and Engineering:A,2017,691:168-179. [68] WOO W,AN G B,TRUMAN C E,et al. Two-dimensional mapping of residual stresses in a thick dissimilar weld using contour method,deep hole drilling,and neutron diffraction[J]. Journal of Materials Science,2016,51(23):10620-10631. [69] WOO W,EM V,SEONG B,et al. Effect of wavelength-dependent attenuation on neutron diffraction stress measurements at depth in steels[J]. Journal of Applied Crystallography,2011,44(4):747-754. [70] WAN Y,JIANG W,SONG M,et al. Distribution and formation mechanism of residual stress in duplex stainless steel weld joint by neutron diffraction and electron backscatter diffraction[J]. Materials & Design,2019,181:108086. [71] ZHANG Y,GANGULY S,EDWARDS L,et al. Cross-sectional mapping of residual stresses in a VPPA weld using the contour method[J]. Acta Materialia,2004,52(17):5225-5232. [72] JAVADI Y,NAJAFABADI M A. Comparison between contact and immersion ultrasonic method to evaluate welding residual stresses of dissimilar joints[J]. Materials & Design,2013:473-482. [73] LIU H,LI Y,LI T,et al. Influence factors analysis and accuracy improvement for stress measurement using ultrasonic longitudinal critically refracted (LCR) wave[J]. Applied Acoustics,2018,141:178-187. [74] 李晨,楼瑞祥,王志刚,等. 残余应力测试方法的研究进展[J]. 材料导报,2014(28):158. LI Chen,LOU Ruixiang,WANG Zhigang,et al. research progress of measuring residual stresses techniques[J]. Materials Review,2014(28):158. [75] SATTARI-FAR I,FARAHANI M R. Effect of the weld groove shape and pass number on residual stresses in butt-welded pipes[J]. International Journal of Pressure Vessels and Piping,2009,86(11):723-31. [76] DONG P,HONG J K,BOUCHARD P J. Analysis of residual stresses at weld repairs[J]. International Journal of Pressure Vessels and Piping,2005,82(4):258-269. [77] 王艳飞,巩建鸣,蒋文春. 焊缝层数对特厚度管板焊接残余应力与变形影响的有限元分析[J]. 上海交通大学学报,2013,47(11):1675-1679. WANG Yanfei,GONG Jianming,JIANG Wenchun. Finite element analysis of the influence of the number of welding seam layers on the welding residual stress and deformation of special thickness tube plate[J]. Journal of Shanghai Jiaotong University,2013,47(11):1675-1679. [78] AKBARI D,SATTARI-FAR I. Effect of the welding heat input on residual stresses in butt-welds of dissimilar pipe joints[J]. International Journal of Pressure Vessels and Piping,2009,86(11):769-776. [79] RAVISANKAR A,VELAGA S K,RAJPUT G,et al. Influence of welding speed and power on residual stress during gas tungsten arc welding (GTAW) of thin sections with constant heat input:A study using numerical simulation and experimental validation[J]. Journal of Manufacturing Processes,2014,16(2):200-211. [80] AALAMI-ALEAGHA M E,FOROUTAN M,FELI S,et al. Analysis preheat effect on thermal cycle and residual stress in a welded connection by FE simulation[J]. International Journal of Pressure Vessels and Piping,2014,114:69-75. [81] JIANG W,YAHIAOUI K. Effect of welding sequence on residual stress distribution in a multipass welded piping branch junction[J]. International Journal of Pressure Vessels and Piping,2012,95:39-47. [82] JIANG W C,GUAN X W. A study of the residual stress and deformation in the welding between half-pipe jacket and shell[J]. Materials & Design,2013,43:213-219. [83] LUO Y,JIANG W,WAN Y,et al. Effect of helix angle on residual stress in the spiral welded oil pipelines:Experimental and finite element modeling[J]. International Journal of Pressure Vessels and Piping,2018,168:233-245. [84] JIANG W,GONG J M,WOO W,et al. Control of welding residual stress and deformation of the butt welded ultrathick tube-sheet:Effect of applied load[J]. Journal of Pressure Vessel Technology,2012,134(6):061406-1-061406-8. [85] 李国成,蒋文春. 线能量对不锈钢复合板残余应力和变形的影响[J]. 热加工工艺,2010,39(9):169-172. LI Guocheng,JIANG Wenchun. Influence of linear energy on residual stress and deformation of stainless steel composite plates[J]. Hot Working Process,2010,39(9):169-172. [86] 蒋文春,李国成,孙伟松,等. 焊缝层数对不锈钢复合板残余应力和变形的影响[J]. 化工机械,2010,37(2):186-191. JIANG Wenchun,LI Guocheng,SUN Weisong,et al. Effect of the number of welds on the residual stress and deformation of stainless steel composite plates[J]. Chemical Machinery,2010,37(2):186-191. [87] JIANG W,XU X P,GONG J M,et al. Influence of repair length on residual stress in the repair weld of a clad plate[J]. Nuclear Engineering and Design,2012,246:211-219. [88] JIANG W,LIU Z,GONG J M,et al. Numerical simulation to study the effect of repair width on residual stresses of a stainless steel clad plate[J]. International Journal of Pressure Vessels and Piping,2010,87(8):457-463. [89] JIANG W,YANG B,GONG J M,et al. Effects of clad and base metal thickness on residual stress in the repair weld of a stainless steel clad plate[J]. Journal of Pressure Vessel Technology,2011,133(6):061401. [90] OHTA A,SUZUKI N,MAEDA Y,et al. Superior fatigue crack growth properties in newly developed weld metal[J]. International Journal of Fatigue,1999,21:113-118. [91] FRANCIS J A,STONE H J,KUNDU S,et al. The effects of filler metal transformation temperature on residual stresses in a high strength steel weld[J]. Journal of Pressure Vessel Technology,2009,131(4):041401-1-041401-8. [92] FANG J X,DONG S Y,WANG Y J,et al. The effects of solid-state phase transformation upon stress evolution in laser metal powder deposition[J]. Materials & Design,2015,87:807-814. [93] LI S,REN S,ZHANG Y,et al. Numerical investigation of formation mechanism of welding residual stress in P92 steel multi-pass joints[J]. Journal of Materials Processing Technology,2017,244:240-252. [94] HAMELIN C J,MURáNSKY O,BENDEICH P,et al. Predicting solid-state phase transformations during welding of ferritic steels[J]. Materials Science Forum,2012,706-709:1403-1408. [95] HAMELIN C J,MURáNSKY O,SMITH M C,et al. Validation of a numerical model used to predict phase distribution and residual stress in ferritic steel weldments[J]. Acta Materialia,2014,75:1-19. [96] 宇慧平,冯峰,张亦良,等. 过载拉伸消除不锈钢焊接残余应力的数值分析[J]. 焊接学报,2016,37(8):119-123,134. YU Huiping,FENG Feng,ZHANG Yiliang,et al. Numerical analysis of elimination stainless steel welding residual stress by over load tension[J]. Transactions of the China Welding Institution,2016,37(8):119-123,134. [97] HACINI L,VAN Lê N,BOCHER P. Effect of impact energy on residual stresses induced by hammer peening of 304L plates[J]. Journal of Materials Processing Technology,2008,208(1):542-548. [98] ZHANG J,LIU K,ZHAO K,et al. A study on the relief of residual stresses in weldments with explosive treatment[J]. International Journal of Solids and Structures,2005,42(13):3794-3806. [99] LIU X,LIU J,ZUO Z,et al. Numerical study on residual stress redistribution of shot-peened aluminum 7075-T6 under fretting loading[J]. International Journal of Mechanical Sciences,2019,160:156-164. [100] MALAKI M,DING H. A review of ultrasonic peening treatment[J]. Materials & Design,2015,87:1072-1086. [101] HU Y,GONG C,YAO Z,et al. Investigation on the non-homogeneity of residual stress field induced by laser shock peening[J]. Surface and Coatings Technology,2009,203(23):3503-3508. [102] WANG J S,HSIEH C C,LIN C-M,et al. The effect of residual stress relaxation by the vibratory stress relief technique on the textures of grains in AA 6061 aluminum alloy[J]. Materials Science and Engineering:A,2014,605:98-107. [103] MORDYUK B N,PROKOPENKO G I,VOLOSEVICH P Y,et al. Improved fatigue behavior of low-carbon steel 20GL by applying ultrasonic impact treatment combined with the electric discharge surface alloying[J]. Materials Science and Engineering:A,2016,659:119-129. [104] 李进一,凌祥,周建新. 超声冲击残余应力场的有限元模拟[J]. 航空材料学报,2012,32(1):84-88. LI Jinyi,LING Xiang,ZHOU Jianxin. Finite element simulation of residual stress field induced by ultrasonic impact treatment[J]. Journal of Aeronautical Materials,2012,32(1):84-88. [105] 方锴. 超声冲击工艺对铝合金焊接残余应力影响及其有限元分析[D]. 镇江:江苏科技大学,2012. FANG Kai. Influence of ultrasonic impact process on welding residual stress of aluminum alloy and its finite element analysis[D]. Zhenjiang:Jiangsu University of Science and Technology,2012. [106] GUO C,WANG Z,WANG D,et al. Numerical analysis of the residual stress in ultrasonic impact treatment process with single-impact and two-impact models[J]. Applied Surface Science,2015,347:596-601. [107] LIU C,GE Q,CHEN D,et al. Residual stress variation in a thick welded joint after ultrasonic impact treatment[J]. Science and Technology of Welding and Joining,2016,21(8):624-631. [108] CHEN J,CHU J,JIANG W,et al. Experimental and numerical simulation to study the reduction of welding residual stress by ultrasonic impact treatment[J]. Materials,2020,13,837. [109] MOCHIZUKI M. Control of welding residual stress for ensuring integrity against fatigue and stress-corrosion cracking[J]. Nuclear Engineering and Design,2007,237(2):107-123. [110] JIANG W,LUO Y,WANG H,et al. Effect of impact pressure on reducing the weld residual stress by water jet peening in repair weld to 304 stainless steel clad plate[J]. Journal of Pressure Vessel Technology,2015,137(3):031401. [111] ASME. ASME boiler and pressure vessel code VIII-2:2017 alternative rules[S]. New York:The American Society of Mechanical Engineers,2007. [112] American Petroleum Institute Committee. API 579-1/ASME FFS-1, Fitness-for-Service[S]. Houston,Texas:American Petroleum Institute,2007. [113] European Standard,EN 13445 Unfired pressure vessels[S]. Brussels,Belgium:European Committee for Standardization (CEN),2002. [114] 中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会. GB150-2011. 压力容器[S]. 北京:中国标准出版社,2011. General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China. GB150-2011. Pressure Vessel[S]. Beijing:Standards Press of China,2011. [115] 中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会. GBT30583-2014承压设备焊后热处理规程[S]. 北京:中国标准出版社,2014. General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, Standardization Administration of the People's Republic of China. GBT30583-2014 Specification for post weld heat treatment of pressure equipment[S]. Beijing:Standards Press of China,2014. [116] DONG P,SONG S,ZHANG J. Analysis of residual stress relief mechanisms in post-weld heat treatment[J]. International Journal of Pressure Vessels and Piping,2014,122:6-14. [117] GENG L,TU S T,GONG J,et al. On residual stress and relief for an ultra-thick cylinder weld joint based on mixed hardening model:numerical and experimental studies[J]. Journal of Pressure Vessel Technology,2018,140(041405. [118] NIE C,DONG P. A thermal stress mitigation technique for local postweld heat treatment of welds in pressure vessels[J]. Journal of Pressure Vessel Technology,2015,137(5):051404-1-051404-9. [119] 刘非. SA738Gr.B钢焊缝裂纹产生原因分析及处理[J].电焊机,2017,47(9):62-68. LIU Fei. Cause analysis and treatment of weld crack in SA738Gr.B steel[J]. Electric Welding Machine,2017,47(9):62-68. |
[1] | 蒋博彦, 肖千豪, 杨筱沛, 诸永定, 王军. 多翼离心风机蜗壳小型化设计数值研究[J]. 机械工程学报, 2021, 57(9): 175-182. |
[2] | 许男, 李小雨. 复合工况下四轮驱动电动汽车操纵稳定性控制[J]. 机械工程学报, 2021, 57(8): 205-220. |
[3] | 刘检华, 张飞凯, 丁晓宇. 弹塑性粗糙表面实际接触面积演变规律研究[J]. 机械工程学报, 2021, 57(7): 109-116. |
[4] | 王梁, 罗建, 胡勇, 夏洪超, 姚建华. 激光同轴熔注球形WC增强颗粒的工艺参数研究[J]. 机械工程学报, 2021, 57(7): 253-261. |
[5] | 梁艺潇, 李以农, KHAJEPOUR Amir, 郑玲. 基于转向与主动横摆力矩协调的四轮驱动智能电动汽车路径跟踪控制[J]. 机械工程学报, 2021, 57(6): 142-155. |
[6] | 安剑, 李永丰, 张云光, 李淑慧. 热冲压条件下2219铝合金的本构行为测试与建模[J]. 机械工程学报, 2021, 57(4): 44-52. |
[7] | 彭鹏, 胡振恺, 李毓烜, 刘泽健, 范紫微. 储能参与电网辅助调频的协调控制策略研究*[J]. 电气工程学报, 2021, 16(3): 106-114. |
[8] | 刘畅, 李忠磊, 周硕凡, 范铭升, 杜伯学. 硫代受阻酚复合抗氧剂对聚丙烯直流电缆绝缘空间电荷与直流预压击穿特性的影响*[J]. 电气工程学报, 2021, 16(2): 42-49. |
[9] | 高金吉. 人工自愈概论[J]. 机械工程学报, 2021, 57(2): 1-10. |
[10] | 李莎莎, 舒亮, 杨艳芳, 陈定方. 逻辑与模型数据并行计算的数字孪生车间系统快速架构方法[J]. 机械工程学报, 2021, 57(17): 76-85. |
[11] | 魏子茹, 卢延辉, 王鹏宇, 马天飞, 赵世杰. 基于CRITIC法的灰色关联理论在无人驾驶车辆测试评价中的应用[J]. 机械工程学报, 2021, 57(12): 99-108. |
[12] | 王瑶, 张进杰, 周超, 江志农, 刘雯华, 孙旭. 往复压缩机气阀故障条件下气量调节失效的自愈调控方法研究[J]. 机械工程学报, 2021, 57(12): 267-274. |
[13] | 陈刚, 顾爱博, 王良模, 李旭, 张为公. 驾驶机器人纵横向操纵协调控制方法[J]. 机械工程学报, 2021, 57(11): 165-176. |
[14] | 张照煌, 纪玮, 翁子才. 锥面刀盘盾构主参数确定理论及模拟分析[J]. 机械工程学报, 2021, 57(11): 243-255. |
[15] | 王海良, 刘世民, 陈永清, 尹玉才. 基于新型权重因子校正和延时补偿的永磁同步电动机模型预测转矩控制 *[J]. 电气工程学报, 2021, 16(1): 26-33. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||